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Hyzon Motors to build largest U.S. fuel cell material production facility

Hyzon Motors Inc., supplier of zero-emission hydrogen fuel cell powered heavy vehicles, announced plans to build the largest fuel cell membrane electrode assembly (MEA) production line for commercial vehicles in the United States at its new Hyzon Innovation Center located in Bolingbrook, Illinois, just outside of Chicago.

The MEA is the critical component of a fuel cell and accounts for about 70% of the cost of a fuel cell stack. MEAs are currently produced in Canada, Europe, Japan, Korea and China at commercial scale. Smaller scale MEA production in the United States has so far been a supply and cost bottleneck for US fuel cell vehicle production.

At full capacity, the Hyzon Innovation Center is expected to produce enough MEAs to cover the production needs for up to 12,000 hydrogen fuel cell powered trucks every year. The facility is expected to commence production of MEAs in the fourth quarter of 2021, and is planned to open with 28,000 ft3 of manufacturing space, before expanding in a second phase to 80,000 ft3 . Hyzon expects to eventually fill up to 50 full-time positions at this production facility.

The Hyzon Innovation Center will also conduct research and development on materials for fuel cells, electrolyzers, solid-state batteries, advanced e-drive systems, autonomous driving technologies and green hydrogen production technologies.

In addition to the Hyzon Innovation Center outside Chicago, Hyzon has two facilities in Rochester, New York – one serving as a fuel cell testing facility and the other as its US headquarters, fuel cell engine production facility, and vehicle integration center. The Company currently produces commercial vehicles at its facility in Groningen, The Netherlands, through a joint venture with Holthausen Clean Technology B.V.