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National Grid goes carbon-free with H2-powered substation trial

National Grid has completed a ten-week trial to test a H2-powered generator at its Deeside Center for Innovation (DCI), a state-of-the-art testing facility hosting a 400-kV modified substation, designed as a unique environment for development and trial of innovative technologies and practices.

A GeoPura 250kW H2 power unit (HPU) contained within a transportable shipping container measuring 7.2 m by 2.5 m was installed at DCI and produced the energy to power low-voltage equipment needed for National Grid’s innovation testing projects and site operations. The trial tested the capabilities and feasibility of HPUs as direct replacements for backup diesel generators across more than 250 National Grid substation sites, the data will now be analyzed and shared later this year.

National Grid uses diesel generators alongside batteries to provide backup power to a substation for key activities such as cooling fans, pumps, and lighting, enabling it to continue to perform its crucial role in the electricity transmission system.

These backup generators are rarely used and have less than a 1% chance of operating per year, however, on the rare occasion that backup power is required, changing from diesel to low-carbon emission alternatives have the potential to reduce carbon intensity by 90% and save over 500,000 kg of carbon emissions.

The HPU at Deeside has power capabilities of up to 100 kW in continuous operation mode and up to 250 kW for 45 minutes and uses 100% green H2. The unit is quieter and the H2 cannisters used to fuel the generators can be safely stored on site.

The HPU powered our test facility 24 hours a day, seven days a week and we will now consider the findings, which we hope will help accelerate the transition to a flexible and low carbon future.

Prem Ranjan, Test Engineer at Deeside Centre for Innovation, said, “The HPU has been tested for different load profiles including typical critical substation equipment. The trial results for electrical performance and environmental aspects along with H2 management at our substations will now be examined as viable zero-emission alternatives to diesel backup generators.”

Sean Coleman, Manager for Deeside Centre for Innovation, said, “We are delighted to have trialed this innovative off-grid power source at National Grid’s Deeside Centre for Innovation. The HPU powered our test facility 24 hours a day, seven days a week and we will now consider the findings, which we hope will help accelerate the transition to a flexible and low carbon future.”

Andrew Cunningham, Managing Director at GeoPura, said, “Backup power plays a critical role in the UK's electricity transmission system, and this is a fantastic example of how H2 can be used to eliminate harmful environmental emissions in the event of a primary power loss. We are thrilled to have supported National Grid to undertake this comprehensive testing program, providing a reliable, critically backed, zero-emission alternative to high polluting diesel generators.”