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Lake Charles Methanol announces plan for new $3.2-B manufacturing plant

Lake Charles Methanol II, LLC (LCM) announced plans to invest $3.24 B to construct a new manufacturing plant that will produce low-carbon intensity methanol and other chemicals at the Port of Lake Charles. The company plans to use advanced auto thermal gas reforming technology and employ carbon capture and secure geologic storage to produce low-carbon H2 for conversion to methanol.

If the project moves forward as outlined, the company expects to create 123 direct new jobs in Calcasieu Parish, with an estimated average annual salary of $135,955. LED estimates the project would result in 605 indirect new jobs, for a total of 728 potential new jobs in the Southwest Region. LCM estimates that more than 2,300 construction jobs will be created at the peak of construction.

“I have said from day one that Louisiana must not only attract new businesses but help existing businesses like Lake Charles Methanol grow and thrive,” Governor Jeff Landry said. “This expansion would bring billions of dollars, hundreds of permanent high-paying new jobs and thousands of construction jobs, providing a tremendous boost to the economy of the Southwest Region. The state looks forward to continuing to support LCM’s efforts to bring the project to completion.”

The proposed facility would reform natural gas and renewable gas feedstocks into H2, while capturing carbon dioxide (CO2), which would then be used to produce about 3.6 MMtpy of methanol. Lake Charles Methanol plans to work with a third party to capture and sequester about 1 MM metric tpy of CO2, which would reduce the carbon intensity of the H2 for synthesis into low-carbon intensity methanol.

“The project will deliver substantial tangible economic benefits to local communities while providing an environmentally beneficial blue methanol product to facilitate the transition to low-carbon chemicals and fuels,” LCM President Don Maley said. “With the strong support of state and local officials and the local community, we believe that Lake Charles is a fantastic location for this project, and we look forward to working with all stakeholders to bring it to fruition.”

The project is currently undergoing a FEED study and regulatory permitting. A final investment decision and start of construction are expected in mid-2024. Construction and commissioning of the facility are expected to take about three-and-a-half years, which would allow commercial operations to begin in late 2027.

“Our region continues to be a hub for innovation and technology that advances our ability to provide solutions for global demands,” Calcasieu Parish Administrator Bryan Beam said. “This project is no different, and will bring major economic benefits to our region, while providing products to be utilized on an international scale.”

“It’s exciting news that the Lake Charles Methanol project will be built and bring high-paying jobs with benefits for the skilled workers of Westlake and Calcasieu Parish,” Westlake Mayor Hal McMillin said. “This will be a huge economic boost not only for Southwest Louisiana but the entire state.”

To secure the project in Louisiana, LED offered a competitive incentives package that includes the comprehensive workforce development solutions of LED FastStart. It also includes a Performance-Based Grant of $5 MM to be used for reimbursement of company expenditures for infrastructure needs. The company is also expected to participate in Louisiana’s Industrial Tax Exemption and Quality Jobs programs.

“The Lake Charles Methanol II plant is a welcome addition to our regional industrial base and the numerous jobs it will create will be another boon for southwest Louisiana’s skilled workforce,” said George Swift, president and CEO of the Southwest Louisiana Economic Development Alliance. “It is projects like this that also highlight the hard work and perseverance of the leadership of the Port of Lake Charles. We are honored to work with the port and similar regional players to bring projects like this to our region.”