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Shanghai Electric accelerates H2 energy chain development, boosts clean energy adoption

Shanghai Electric has made another significant stride in lowering the overall costs of green H2 with its latest Z-series alkaline electrolyzer technology, an energy-saving innovation breaking through the bottleneck of the renewable energy sector to make emission-free H2 production more economically sustainable.

A solution that further propels the industry toward decarbonization, the solution, which adds to Shanghai Electric's prowess in new energy innovation, makes industrial applications of green H2 more feasible, accelerating the utilization of H2 in chemical, transportation, metallurgy and green energy storage sectors.

"H2 production involves multiple segments and a long industrial chain, with cost being the primary challenge. Green H2 is more expensive than gray H2, requiring solutions across production, storage, refueling, and usage. Our goal is to streamline the entire technology chain, driving industry-wide cost reductions," said Wu Liang, Chief Engineer of Shanghai Bright-H Technology Co., Ltd.

Green H2, the cleanest form of H2, is emerging as a crucial solution in the worldwide quest for renewable energy and decarbonization, but the overall economic feasibility of its production, storage, refueling and usage is currently a major development constraint. Shanghai Bright-H Technology Co., Ltd. ("Bright-H Technology"), a subsidiary of Shanghai Electric, has been focusing on industry pain points and technological challenges, fully addressing the key links in the H2 energy development chain.

Through exploring alkaline water electrolysis and proton exchange membrane (PEM) water electrolysis, the Bright-H Technology is dedicated to providing integrated "production-storage-refueling-usage" system solutions for its customers, achieving breakthroughs in green chemistry, metallurgy, transportation and energy storage.

Setting its focus on H2 energy as part of its technological drive to push the boundary of clean energy innovation, Shanghai Electric has been advancing H2 production technology and exploring its commercial applications with other energy sources since 2015. Shanghai Electric's ongoing endeavor has allowed it to spearhead a number of pilot projects, which puts the company at the forefront of H2 energy innovation as it seeks to integrate the clean energy source within a broader power ecosystem.

For H2 production, Shanghai Electric has explored two technology routes, leveraging its technological advantages to build an industrial chain. In June 2023, Shanghai Electric independently manufactured and released a 2,000 Nm³/h alkaline electrolyzer, which was China's largest single H2 production unit at the time. In October 2023, the Company rolled out a megawatt-level PEM electrolyzer with a capacity of 200 Nm³/h, leading the industry in China in overall performance, with its compact, lightweight and flexible design making them better suited for H2 refueling stations.

Shanghai Electric has also developed high-pressure H2 storage tanks and offers diaphragm compressors for H2 refueling while exploring H2 applications, such as green chemistry and H2-blended gas turbines. In November 2023, the company tested a H2-blended gas turbine at Datang Haikou Power Plant, achieving a H2 volume ratio above 7%, the first operational F-class project in China. In addition, Shanghai Electric proprietary DeNox burner is capable of achieving H2 blends of up to 30%.

As of now, Shanghai Electric has secured H2 energy projects across the power, transportation and chemical sectors, leading the way in advancing sustainable energy solutions and driving innovation in clean H2. The Taonan wind power-biomass green methanol integrated demonstration project is set to produce 1 MMtpy of green methanol in three phases. The first phase aims to develop a 250,000-t wind-biomass green methanol project, supported by an installed capacity of 680,000 kilowatts of renewable energy.

Marking a breakthrough in H2 energy technology development and commercialization, The Zero-Carbon Demonstration Project by the Bright-H Technology integrates renewable energy generation, PEM water electrolysis for H2 production, H2 storage and fuel cells. The power generated by the project is sourced from renewable energy, with fuel cells providing additional power during low-demand periods, achieving zero carbon emissions in H2 production and green energy self-sufficiency.